When the crusher fails during the production process, timely maintenance can effectively improve the production efficiency of the equipment, prolong the service life of the equipment, and ensure the safety of the production process. This article will introduce the relevant knowledge of crusher repair.
Common crusher failures
During the use of the crusher, the following failures may occur:
- The crusher cannot be started or cannot work normally after starting.
- The output material of the crusher is too coarse or too fine, and the expected crushing effect is not achieved.
- The crusher makes unusual noise or vibration.
- Crusher oil leakage, smoke and other phenomena.
The method of crusher repair
When the crusher breaks down, the following maintenance methods can be taken according to the specific situation:
Check equipment regularly
Regular inspection of equipment can help to find faults in time. During the inspection, carefully check all parts of the crusher, including motors, belts, bearings, gears and other components. When faults are found, corresponding maintenance measures should be taken immediately.
Replace wearing parts
The vulnerable parts of the crusher include tooth plates, crushing hammer heads, bearings, etc. The wear of these wearing parts will affect the production efficiency and quality of the equipment, so these parts should be replaced regularly.
Maintenance equipment lubrication
Insufficient lubrication or improper use of equipment can also cause crusher failure. Lubricating oil should be added regularly to ensure the lubrication state of the equipment.
Do a good job of safety protection
When performing crusher repair, safety protection work must be done well. Maintenance personnel should wear protective equipment such as safety helmets and gloves to ensure the safety of personnel.
Matters needing attention
When performing crusher repair, the following items should be paid attention to:
Follow operating procedures
When performing crusher repair, operating procedures must be followed. When disassembling the equipment, the power should be turned off first, and the correct disassembly sequence should be followed.
Use the right tools
When performing crusher repairs, proper tools must be used. Do not replace tools at will, and do not use damaged tools.
Make maintenance records
When performing crusher repair, maintenance records must be made. The records include detailed information such as failure cause, repair content, replacement parts, etc. These records are helpful for future reference and evaluation of equipment performance during maintenance.
Training maintenance personnel
In order to improve the quality and efficiency of crusher repair, the company should provide training for maintenance personnel. The training content should include maintenance skills, safety knowledge, maintenance procedures, etc., to ensure that maintenance personnel can correctly and effectively handle various faults.
Perform regular maintenance
During the long-term use of the crusher, regular maintenance is required. The maintenance content includes cleaning equipment, replacing wearing parts, checking electrical systems, etc., to ensure the long-term operation stability of the equipment.
Summarize
Crusher, as an important mining machinery and equipment, must be repaired and maintained in time. During the maintenance process, the operating procedures should be followed, appropriate tools should be used, and safety protection should be done. Before maintenance, the equipment should be checked to find out the cause of the failure.
At the same time, regular maintenance of equipment is also an important means to ensure the stable operation of equipment. Finally, attention should be paid to making maintenance records to provide reference for future maintenance work. Only by maintaining the crusher equipment well can its long-term and efficient production work be ensured.
That’s all about the crusher repair in this article, and I hope it can help everyone. At the same time, there are other excellent articles on our website, welcome to browse.